Audit & measurement

Industrial water audit: prepare a useful plant water balance

The data to gather, streams to separate and deliverables to request to turn site readings into decisions.

Water sample analysis in the laboratory

Vanguard Waters ·

Start with an explicit scope

An industrial water audit starts by defining its scope. Are you trying to reduce water purchases, understand a discharge, increase line capacity or prepare a reuse project? Those objectives require different measurements. We define the production areas, utilities and operating periods to examine with the site managers.

Bills provide a baseline. They need to be matched with production volumes and changes in operation: schedules, campaigns, shutdowns and cleaning. Lower consumption caused by lower activity does not demonstrate a process improvement.

Separate uses before drawing conclusions

The balance separates water incorporated into products, cleaning, cooling, water preparation and discharges. A main meter shows a total; readings by use help locate discrepancies. Existing drawings are compared with visible connections and operator practices.

Volumes must cover a common period. Changes in tank levels, return flows and missing measurements are recorded. A balance that does not close requires further investigation; it is not enough on its own to quantify a leak.

Request a report that prepares the next step

The Water Assessment report describes the baseline, critical points and possible actions. For each action, it identifies the stream, available data, savings assumptions, production constraints and checks to complete.

The first action may be a repair, an adjustment or a sub-metering campaign. Where investment appears worthwhile, the next step is a feasibility study. Work costs, future operation and the conditions for measuring results need to be considered together.

Apply this approach to your site

The Water Assessment defines the data to collect, measurements to make and options to study for your installation.

Continue reading

CIP: review water consumption while preserving cleaning performance →Industrial water reuse: the feasibility questions →Water and energy: establish the cost of an industrial use →